Sunday, November 4, 2007

The term railroading is in reference to the layout of a fabric on a piece of furniture in relation to the way it is woven at the fabric mill. Looking at the image to the right, the regular or left sofa has the fabric pattern running up the roll and that is the normal way fabric is milled. The pattern, or in the case of a velvet, the grain, would run up/down. The sofa on the right has fabric that is milled "railroaded", this means that the fabric is woven so that the pattern or grain is situated so that the top would be from one side of the fabric to the other side.
So why do this? There are times when the common 54" or 60" width of fabric is not enough to run the span of a piece of furniture. For instance if you have a very long cushion that exceeds the width of the fabric,(because you orientate the top of the pattern to the back of the cushion) instead of putting in a seam or two you could just find a railroaded pattern and you could run right across with no seams. The same would apply to sofa backs etc. Sometimes it is more efficient to cut fabric that is railroaded even if you don't have a large span because the pattern may be unusual and difficult to match.
Some fabrics can be railroaded even if they are not specifically woven that way. A plain tweed, cotton, vinyl and of course leather may not have an "up" or "down". In the case of vinyl or leather it does not matter which way you use it unless it has a pattern. Even if a fabric has a pattern it may be able to be railroaded, it depends on the fabric. For instance a geometric "square" or "diamond" could be situated regular or railroaded, you have to have a look in each direction and see if the look changes in some way. Chenilles and velvet usually cannot just be turned sideways as a makeshift railroading, however allot of chenilles and velvet do come railroaded for this very reason.
Most of the time you probably don't need a railroaded fabric, but when you do, know that is available!
So why do this? There are times when the common 54" or 60" width of fabric is not enough to run the span of a piece of furniture. For instance if you have a very long cushion that exceeds the width of the fabric,(because you orientate the top of the pattern to the back of the cushion) instead of putting in a seam or two you could just find a railroaded pattern and you could run right across with no seams. The same would apply to sofa backs etc. Sometimes it is more efficient to cut fabric that is railroaded even if you don't have a large span because the pattern may be unusual and difficult to match.
Some fabrics can be railroaded even if they are not specifically woven that way. A plain tweed, cotton, vinyl and of course leather may not have an "up" or "down". In the case of vinyl or leather it does not matter which way you use it unless it has a pattern. Even if a fabric has a pattern it may be able to be railroaded, it depends on the fabric. For instance a geometric "square" or "diamond" could be situated regular or railroaded, you have to have a look in each direction and see if the look changes in some way. Chenilles and velvet usually cannot just be turned sideways as a makeshift railroading, however allot of chenilles and velvet do come railroaded for this very reason.
Most of the time you probably don't need a railroaded fabric, but when you do, know that is available!
This Article is very important when purchasing a Cover online. If the example of the Fabric on the Left was used on a Bi-fold shown on the Right, the Houses would be on their Sides, and vice versa. All Pics in our Catalog are shown in the direction if used on a Bi-Fold, the most common of all Futon Covers.
http://covers4less.com
Saturday, October 27, 2007

Hello again,
http://covers4less.com/ We now have Futon Covers from other Major Companies. While We will still be Manufacturing Our Own Futon Covers and Papasan Covers, We will also be offering Covers from Other Major Manufacturers at a HUGE Savings. We are expanding Your selection of Discounted Futon and Papasan Covers. You’ll find Futon Covers here that You see in the Specialty Shops. You will also see Prints exclusive to us only. We will be adding new selections Futon Covers almost Daily, so if You don’t see one You like Today, come back Tomorrow and find more Futon Covers and Papasan Covers. We are in the process of changing our Web site to make navigation easier. Please visit our Website for the 110% guaranteed Low Price on Like Covers. See Our website http://covers4less.com/ for more details.
Thanks again,
Clyde
http://covers4less.com
The most recent Blog is at the Top. If You missed Our last blog, go to the bottom of the page and read that first. Todays Post is a continuation of the previous Post.
We make Futon Covers in all the Popular sizes. We have been in this Industry for almost 2 Decades. When We first got started was when people would say "What's a Futon" Now Futons are part of the mainstream Furniture. Almost every Furniture Store sells Futons, Frames and Futon Covers. Please feel free to comment on Our Blogspot.
Thanks,
Clyde Wallace
http://covers4less.com
The most recent Blog is at the Top. If You missed Our last blog, go to the bottom of the page and read that first. Todays Post is a continuation of the previous Post.
We make Futon Covers in all the Popular sizes. We have been in this Industry for almost 2 Decades. When We first got started was when people would say "What's a Futon" Now Futons are part of the mainstream Furniture. Almost every Furniture Store sells Futons, Frames and Futon Covers. Please feel free to comment on Our Blogspot.
Thanks,
Clyde Wallace
http://covers4less.com

Today, mattresses have evolved. Sleeping-grade mattresses have moved away from cotton toward materials that do not pack down over time -- especially fluffy polyesters and high-density foam. By packing these in various combinations one can create many different degrees of "cushiness" while still providing good back support. These mattresses will keep those qualities for many years.
The uses for futons have also evolved. People who wish to use a guest bedroom for a home office will find futons that convert from chair or sofa to chaise lounge under normal use, but become instant beds when guests arrive. Many people use futons on porches, in family rooms, in dens, and in lofts. A futon loaded with pillows is a comfortable and attractive replacement for a daybed in an entrance cupola or anteroom. A bunk bed with futons can be converted into two low beds after the kids leave home, to follow them to college or be used in a guestroom. In the bedroom, non-converting beds come in gracious styles, with matching dressers and side tables. Living room sofas come with matching converting chairs, end tables, coffee tables, and accent tables. Pillows come in many shapes and sizes. And futon covers, window curtains, duvets, shams, and other accessories can be made to match.
The uses for futons have also evolved. People who wish to use a guest bedroom for a home office will find futons that convert from chair or sofa to chaise lounge under normal use, but become instant beds when guests arrive. Many people use futons on porches, in family rooms, in dens, and in lofts. A futon loaded with pillows is a comfortable and attractive replacement for a daybed in an entrance cupola or anteroom. A bunk bed with futons can be converted into two low beds after the kids leave home, to follow them to college or be used in a guestroom. In the bedroom, non-converting beds come in gracious styles, with matching dressers and side tables. Living room sofas come with matching converting chairs, end tables, coffee tables, and accent tables. Pillows come in many shapes and sizes. And futon covers, window curtains, duvets, shams, and other accessories can be made to match.
Thursday, October 25, 2007
Futon History
http://covers4less.com

People have been sleeping on cotton-filled mattresses for thousands of years. In the cradle of civilization, the ancient Babylonians, Mesopotamian and Egyptians all used cotton as a bedding material because it is very comfortable -- it has good loft or springiness to support the body; it breathes, which helps control temperature (keeps cool in summer and warm in winter) and it's easy to produce. Silk and wool also have similar properties and have also been used for a long time as bedding materials.
The word "futon" comes from Japan and means "bedding". The Japanese use the word "shikibuton" to describe the actual mattress portion of the bedding -- the part we now call "futon".
Japanese futons are quite a bit different than what we are used to in America. They are quite thin, two to three inches, and are made primarily of long staple cotton, the most expensive part of the cotton ball; long staple cotton is the most valuable part of the cotton ball because it is usually spun into thread to make clothing. This long staple cotton doesn't have as much loft (i.e. isn't very fluffy) as other parts of the cotton ball, but it has strength and integrity, so the thin cotton batting in the mattress won't pull apart and get lumpy. Each year, they return their bedding to the "futonier", who removes the covers, washes the cotton, and then remakes the shikibutons and covers.
The Japanese traditionally roll out their futons on their tatami mat floors every night to sleep, and roll them back up in the morning because space is such a premium in their small crowded country. The tatami mats are not hard like wooden floors, and so offer a little bit of "give" under the thin futons.
Tatami mats are pads made of rice straw, about two inches thick, and come in standard sizes -- about two feet wide by six feet long. The floors in traditional Japanese houses are covered from wall to wall by tatami mats, much like wall-to-wall carpeting (the Japanese often measure the size of a room by how many tatami mats it holds). People remove their shoes before entering the house, and the tatami is soft under the feet. It protects the floors as furniture is moved about to suit the family's activities at different times of the day.
Japanese futons are quite a bit different than what we are used to in America. They are quite thin, two to three inches, and are made primarily of long staple cotton, the most expensive part of the cotton ball; long staple cotton is the most valuable part of the cotton ball because it is usually spun into thread to make clothing. This long staple cotton doesn't have as much loft (i.e. isn't very fluffy) as other parts of the cotton ball, but it has strength and integrity, so the thin cotton batting in the mattress won't pull apart and get lumpy. Each year, they return their bedding to the "futonier", who removes the covers, washes the cotton, and then remakes the shikibutons and covers.
The Japanese traditionally roll out their futons on their tatami mat floors every night to sleep, and roll them back up in the morning because space is such a premium in their small crowded country. The tatami mats are not hard like wooden floors, and so offer a little bit of "give" under the thin futons.
Tatami mats are pads made of rice straw, about two inches thick, and come in standard sizes -- about two feet wide by six feet long. The floors in traditional Japanese houses are covered from wall to wall by tatami mats, much like wall-to-wall carpeting (the Japanese often measure the size of a room by how many tatami mats it holds). People remove their shoes before entering the house, and the tatami is soft under the feet. It protects the floors as furniture is moved about to suit the family's activities at different times of the day.
During the 1970s a furniture designer, William Brouwer, was convinced that this sort of adaptability would work well in America as well, especially in small apartments in the Boston area where he lived. Hide-a-beds, the principal form of convertible beds of the time, were uncomfortable and difficult to move and convert. Futons were comfortable and easy to move about in the daytime. They needed adaptations for American habits, however. We prefer sleeping and sitting up off the floor. And we would not want to pay hundreds of dollars for a thin cotton mattress that needed washing each year. Hence he designed a bedframe which looked much like a standard-height bed. However, it was made in three parts which would slide together to convert into a wide chair or couch. This Brouwer bed -- which won a prestigious national design award -- was elegant, modern, and superbly crafted of fine woods, with wood slats to support the mattress. Futon makers in the Boston area created mattresses using layers of the shorter, less expensive but curlier (i.e. with greater loft) linter fibers taken from closer to the center of the cotton ball. They were twice as thick as the original Japanese shikibutons.
Soon people in other parts of America and around the world were designing other variation of "tri-fold" frames like Brouwer's, and "bi-fold" frames that looked more like conventional couches. With the passage of time, it became apparent that this wooden furniture lent itself to the styles of the Arts and Crafts Movement which began in nineteenth century England under William Morris and spread to American via the Stickley Furniture Company and other designers and purveyors of "Mission" furniture. The best of today's futon frames are in that tradition. And the zip-on upholstery covers for futon mattresses have evolved into hundreds of choices from designer fabrics.
For many people, however, the first contact with futons came from another direction. Some manufacturers saw the potential not for versatile furniture to use in fine homes, but for cheap furniture to mass market. They targeted students and people who wanted temporary "throwaway" furniture. They imported frames made of tropical woods by low-paid workers, or made frames from soft white pine using staples, biscuit joints, and other inexpensive manufacturing techniques. Instead of using canvas ticking materials, hand ties, and high-loft linter cotton they used muslin ticking, shoot-though machine ties, and "picker" cotton (i.e. dust from the cotton mill ginning floor) with absolutely no loft. People who purchased this furniture paid little for it, but found it uncomfortable and prone to fall apart or get lumpy.
People who bought quality frames and mattresses in this early period have a much different experience. Many of those original frames are permanent fixtures in homes, and it is not unusual for us to find people who have been using their mattresses a decade or longer (though with some loss of their original resilience, we would imagine!).
Soon people in other parts of America and around the world were designing other variation of "tri-fold" frames like Brouwer's, and "bi-fold" frames that looked more like conventional couches. With the passage of time, it became apparent that this wooden furniture lent itself to the styles of the Arts and Crafts Movement which began in nineteenth century England under William Morris and spread to American via the Stickley Furniture Company and other designers and purveyors of "Mission" furniture. The best of today's futon frames are in that tradition. And the zip-on upholstery covers for futon mattresses have evolved into hundreds of choices from designer fabrics.
For many people, however, the first contact with futons came from another direction. Some manufacturers saw the potential not for versatile furniture to use in fine homes, but for cheap furniture to mass market. They targeted students and people who wanted temporary "throwaway" furniture. They imported frames made of tropical woods by low-paid workers, or made frames from soft white pine using staples, biscuit joints, and other inexpensive manufacturing techniques. Instead of using canvas ticking materials, hand ties, and high-loft linter cotton they used muslin ticking, shoot-though machine ties, and "picker" cotton (i.e. dust from the cotton mill ginning floor) with absolutely no loft. People who purchased this furniture paid little for it, but found it uncomfortable and prone to fall apart or get lumpy.
People who bought quality frames and mattresses in this early period have a much different experience. Many of those original frames are permanent fixtures in homes, and it is not unusual for us to find people who have been using their mattresses a decade or longer (though with some loss of their original resilience, we would imagine!).
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